At ONYX Specialty Processing, quality is the foundation upon which every process, system, and decision is built. We operate in an industry where consistency, traceability, and trust are non‑negotiable, and our approach to quality reflects that reality. From facility design to process automation, we have intentionally engineered our operations to deliver the same high standard of results, order after order, without reliance on tribal knowledge or manual workarounds.

Our quality system is designed to meet and exceed aerospace expectations through disciplined process control, documented procedures, and real-time visibility into every job. By leveraging modern technology, automated equipment, and integrated digital records, we ensure that each component is processed exactly as intended and fully traceable from receipt through delivery. This structure allows us to identify issues early, respond quickly, and continuously refine our processes as requirements evolve.

We view compliance not as a finish line, but as a baseline. Achieving and maintaining certifications reflects our commitment to operating at the level demanded by the world’s leading aerospace manufacturers. More importantly, it reinforces our belief that reliable operations and trustworthy parts come from disciplined systems, empowered people, and a culture that values precision and accountability at every step.

Certifications

• AC7108 [NADCAP]
• General Quality [Parker Approval]
• General Quality [Lockheed basic]
• AC-7004 [NADCAP]

ONYX provides comprehensive material testing services under one roof, streamlining full-service processing to save you time and coordination efforts. Our primary focus is Non-Destructive Testing (NDT), starting with Fluorescent Penetrant Inspection (FPI) and expanding to include Eddy Current Testing, Magnetic Particle Inspection, and more as we grow our capabilities. Unlike vendors with fragmented offerings, our integrated approach ensures consistency and efficiency, supporting your end-to-end needs with a continuously evolving service list.

Details:

• FPI is currently operational – Part size unlimited, tank dimensions (48″ W x 30″ L x 36″ D).
• Additional testing methods are in development

Certifications

• AC7108/4 [NADCAP]
• AC7108/2 [NADCAP]
• LMA-PC-201 [NADCAP]
• NDTS-1101 [NADCAP]
• AMS-2644 [NADCAP]
• ASTM-E3022 [NADCAP]
• ASTM-E1316 [NADCAP]
• NAS 410 [Lockheed basic]
• ASTM E 1417 [Lockheed basic]
• NAS 410 [NADCAP]
• P-106-33 [Parker Approval]
• ASTM-E1417 [NADCAP]

What sets ONYX apart in passivation is our fully automated line, integrating advanced controls for consistent, high-quality results with every order. While competitors rely on outdated manual processes, our system minimizes variability and maximizes throughput, ensuring compliance with stringent aerospace standards. We prioritize traceability and rapid turnaround, making us the preferred choice for primes seeking reliability.

Details:

• Tank envelope is 24 inches wide, 32 inches long, and 30 inches deep
• Batch processing or rack processing available – Contact us for specific size constraints.

Certifications

• AC7108/12 [NADCAP]
• P-105-48 [Parker Approval]
• AMS-QQ-P-35 [NADCAP]
• AMS-2700 [NADCAP]
• ASTM-A967 [NADCAP]
• ASTM-A380 [NADCAP]
• AMS-QQ-P-35 [Lockheed basic]
• AMS 2700 [Lockheed basic]
• ASTM A 967 [Lockheed basic]
• ASTM A380 [Lockheed basic]
• AMS-QQ-P-35 [NADCAP]
• ASTM A 967 [NADCAP]
• ASTM A380 [NADCAP]
• P-103-6 [Parker Approval]
• AMS-2700 [NADCAP]

ONYX Specialty Processing applies chromate and chemical conversion coatings to aluminum on the same 42-tank automated line that powers our anodic operations. A unified lifting and part-moving system keeps travel and handling to a minimum, moving parts efficiently from cleaning through coating and rinse. We run both time-proven hexavalent chromate chemistries and non-hexavalent chrome alternatives, giving you a compliant, environmentally responsible path without giving up the corrosion protection and paint adhesion aerospace programs depend on.

Unlike anodize, conversion coatings preserve electrical conductivity — making them the right choice for grounding paths, bonding surfaces, and primer preparation. As our process line continues to scale, we’re eager to expand our conversion coating scope to match your production demands. What finishes are hard to source or stuck behind long lead times? Which are at risk from single-vendor exposure? Let us know how ONYX can grow to become your forward-thinking partner for sustainable aerospace solutions.

Details:

• Contact us for tailored process development
• Hexavalent (MIL-DTL-5541 Type I) and non-hexavalent chrome (Type II) chemistries available
• Component size up to 10 feet long, 3 feet wide, and 50 inches deep
• Batch and rack processing available

Certifications

• AC7108/11 [NADCAP]
• MIL-DTL-5541 [NADCAP]
• MIL-C-5541 [NADCAP]
• AMS-2477 [NADCAP]
• AMS-2474 [NADCAP]
• AMS-2473 [NADCAP]

ONYX Specialty Processing’s cutting-edge anodic coatings line features a 42-tank layout with a unified lifting and part-moving system, optimizing job processing and minimizing wasted travel within our Decatur, TX facility. Unlike competitors with rigid setups, our automated system maximizes process efficiency, reducing wasted tanks and steps for faster, more reliable results. Our line offers time-proven legacy coatings, delivering protection and performance trusted for over half a century, alongside innovative, environmentally friendly processes tailored for modern aerospace specifications.

With approximately half our process line allocated, we offer unmatched flexibility to expand and adapt to customer needs. We’re eager to hear from you: What processes face long lead times? Which are hard to source or at risk from single vendors? Let us know how ONYX can grow our scope to support your production demands, positioning us as your forward-thinking partner for sustainable aerospace solutions.

Processes:

• Type I — Chromic Acid Anodize (Class 1 undyed, Class 2 dyed)
• Type II — Sulfuric Acid Anodize (Class 1 undyed, Class 2 dyed)
• Type III — Hard Anodize, Sulfuric
• Sealing: chromic (dichromate), nickel acetate, and hot DI water
• Dyeing and coloring available on request

Details:

• Contact us for tailored process development
• Component size up to 10 feet long, 3 feet wide, and 50 inches deep
• Batch and rack processing available

Certifications

• AC7108/8 [NADCAP]
• MIL-PRF-8625 [NADCAP]
• MIL-A-8625 [NADCAP]
• AMS-A-8625 [NADCAP]
• AMS-2472 [NADCAP]
• AMS-2471 [NADCAP]
• AMS-2470 [NADCAP]
• AMS-2468 [NADCAP]

ONYX’s painting system meets the most stringent aerospace standards, pairing climate-controlled spray booths with dedicated cure capability for consistent, repeatable finishes. Where many vendors struggle with inconsistent output, our controlled environment holds stable conditions for high-volume, high-quality results supporting critical aerospace prime programs. We deliver durable, compliant coatings that enhance component performance.

Details:

• Climate-controlled spray booths, 10′ × 8′ × 8′
• Cure and bake capability up to 400°F
• Nadcap-accredited painting per AC7108/1
• Contact us for tailored process development

Certifications

• AC7108/1 [NADCAP]
• P-103-101 [Parker Approval]
• MIL-C-27725 [NADCAP]
• AMS-C-27725 [NADCAP]
• MIL-STD-186 [NADCAP]
• MIL-PRF-85582 [NADCAP]
• MIL-PRF-85285 [NADCAP]
• MIL-PRF-23377 [NADCAP]
• MIL-DTL-53030 [NADCAP]
• MIL-DTL-53022 [NADCAP]
• MIL-DTL-53072 [NADCAP]
• MIL-STD-186/405 [Lockheed basic]
• MIL-STD-53022 Type IV [Lockheed basic]
• MIL-STD-186/404 [Lockheed basic]